So for the last month you were able to reprogram devices and then suddenly it stopped working with no changes to anything, including the hex file or version of Flash Magic?
Based on the limited information I have, I don't have any magic answers to your problem. In your situation I would do what probably most engineers would do and that is to throw away assumptions and start testing to build up a list of facts. If you want me to help you with that process, let me know.